Unlocking Battery Intelligence with Battery Health Monitoring for Software-Defined Fleets

As electrification accelerates across passenger vehicles, commercial trucks, two-wheelers, buses, and energy storage systems, battery performance has become a defining factor for reliability, cost, and customer satisfaction. Yet many organizations still struggle with limited visibility into battery degradation, inconsistent range performance, and rising warranty exposure. The Battery Health Monitor, available on the Sibros Marketplace, addresses these challenges by transforming pack-level and cell-level data into actionable intelligence - enabling proactive decision-making across engineering, service, and sustainability teams.

Designed for modern, software-defined vehicles and energy systems, the Battery Health Monitor delivers continuous insights into battery health, performance, and degradation trends across fleets. By combining diagnostics, predictive analytics, and visualization, it helps organizations achieve:

• Improved uptime and availability through early issue detection
• Predictive maintenance that reduces unplanned downtime
• Lower operational and warranty costs
• Greater operational efficiency across fleets
• Enhanced sustainability reporting with accurate battery health data
  

From Raw Telemetry to Actionable Insights

Batteries are complex systems where small inefficiencies at the cell level can cascade into significant performance and reliability issues. The Battery Health Monitor continuously analyzes pack-level and cell-level telemetry to uncover degradation drivers that often remain hidden until failures or customer complaints occur.

Key analytical capabilities include:

• DCIR tracking to monitor internal resistance changes and assess cell health over time
• Cell imbalance analytics to detect uneven cell performance that reduces usable capacity and accelerates aging
• Thermal mapping to visualize temperature variations and identify localized hotspots across the pack
  

These insights give engineering and service teams the context they need to diagnose issues faster and take targeted corrective action.

Improving Range Consistency and Customer Experience

Range anxiety and inconsistent real-world performance remain major pain points for EV customers. The Battery Health Monitor helps teams proactively address range complaints by correlating battery health metrics with real-world usage, environmental conditions, and charging behavior.

Capabilities that support range optimization include:

• Charge profile analysis to evaluate charging efficiency and detect harmful charging patterns
• Correlation of telemetry with operating conditions to isolate true root causes
• Validation of fixes using real fleet data rather than limited lab samples
  

This data-driven approach improves range consistency while reducing repeat service visits and customer dissatisfaction.

Reducing Warranty Exposure with Predictive Insights

Battery packs represent one of the highest-cost components in electric vehicles, making early detection critical to controlling warranty exposure. The Battery Health Monitor provides objective, traceable evidence to support faster adjudication and more proactive intervention.

Teams benefit from:

• Earlier fault detection through continuous monitoring and trend analysis
• Clear, data-backed warranty decisions that reduce ambiguity
• Scenario modeling (lab and field) to simulate performance under real-world and test conditions

Together, these capabilities help organizations move from reactive replacements to predictive, cost-efficient battery management strategies.

Driving Efficiency and Sustainability at Scale

Beyond reliability and cost reduction, the Battery Health Monitor supports broader operational and sustainability goals by enabling teams to:

• Extend battery life and reduce premature pack replacements
• Improve reliability across passenger vehicles, commercial trucks, two-wheelers, buses, and energy storage systems
• Support sustainability reporting with accurate, auditable battery health insights
  

Battery Intelligence, Delivered as an App

Available on the Sibros Marketplace, the Battery Health Monitor enables OEMs and fleet operators to deploy advanced battery diagnostics and analytics without building custom solutions from scratch. It’s a scalable, software-defined approach to battery intelligence - designed to evolve alongside your vehicles and energy systems.

👉 Learn more at https://marketplace.sibros.tech/apps/battery-health-monitor